2 Technoavia Safety Footwear Production The factory has also integrated SCHOEN (Germany) lasting and cutting equipment, while the sewing and preparation sections have been strengthened with sewing machines from DÜRKOPP ADLER (Germany). The DESMA high-performance injection molding machines allow for the production of modern protective footwear featuring polyurethane injection-molded soles with thermoplastic polyurethane overlays and nitrile rubber. These materials provide robust protection against oil, oil products, aggressive environments, mechanical impacts, and contact with heated surfaces. In the production of safety footwear, we use heatresistant, water-repellent leathers, breathable lining fabrics, metal anti-penetration insoles, and non-metallic insoles made from anti-penetration materials. These components significantly enhance the protective characteristics of the footwear. We cater to a wide range of production needs, from single samples to batches of several thousand pairs. Our long-term partnerships with major companies enable us to thoroughly understand the requirements for safety footwear and meet customer demands for corporatestyle footwear. For example, we offer customization options such as using materials in various colors, incorporating colored accessories (laces, threads), and adding the customer’s company logo to the design. Our innovative policy of modernizing and developing production allows us to manufacture safety footwear that meets the requirements of the Customs Union Technical Regulations, International and European standards. By producing 1.6 million pairs of shoes per year on our own factories, we have extensive experience developing footwear models tailored to the specifics of different economic sectors. Currently, the factory produces 11 series of injection-molded footwear: • Technogard-2®, Unigard®, Albus, Schwartz – Featuring protective toe caps made of metal or composite material. • Captain, Captain Gor, Icegard Gor, Icegard, Neogard® – Equipped with protective toe caps made of composite material. • Neogard-Light®, Neogard-Light® Antistatic – Designed with protective toe caps made of composite material. Additionally, the factory has started producing a new type of product: PVC boots with protective metal toe caps. To enhance the technological process of manufacturing protective footwear and improve labor productivity, the factory has installed modern PFAFF (Germany) sewing automats. These advanced machines enable the production of a larger quantity of high-quality footwear uppers with minimal staffing. In addition, ATOM (Italy) automatic cutting machines have also been introduced for leather and textile materials. These high-performance systems utilize specialized software to automate the cutting process, ensuring precision and efficiency. Technoavia manufactures footwear at YoshkarOla Shoe Factory LLC, a key component of the company’s production facilities. In recent years, the factory has undergone extensive technical modernization: the equipment fleet has been significantly upgraded, the footwear production process streamlined, and employee skills further enhanced. Currently, the production facilities of YoshkarOla Shoe Factory LLC have five injection molding machines from the German company DESMA for manufacturing high-tech footwear and a machine for molding PVC footwear from the Italian company WINTECH. The availability of high-performance injection molding equipment has allowed us to increase the production of modern protective footwear and significantly expand our model range.
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